Introduction
US English/Metric Conversion
US English Multiply/ Divide by Metric In order to calculate US English measurement, divide by the number in the center column.
In order to calculate metric measurement, multiply by the number in the center column.Length in 25.4 mm ft 0.3048 m yd 0.9144 mi 1.609 km Area sq in 645.2 sq mm 6.45 sq cm sq ft 0.0929 sq m sq yd 0.8361 Volume cu in 16,387.0 cu mm 16.387 cu cm 0.0164 L qt 0.9464 gal 3.7854 cu yd 0.764 cu m Mass lb 0.4536 kg ton 907.18 0.907 tonne (t) Force kg F 9.807 newtons (N) oz F 0.2780 lb F 4.448 Acceleration ft/s2 0.3048 m/s2 in/s2 0.0254 Torque lb in 0.11298 N.m lb ft 1.3558 Power hp 0.745 kW Pressure (Stress) inches of H2O 0.2488 kPa inches of Mercury (Hg) 3.377 lb/sq in 6.895 Energy (Work) Btu 1055.0 J (J= one Ws) lb ft 1.3558 kW hour 3,600,000.0 Light Foot Candle 10.764 lm/m2 Velocity mph 1.6093 km/h Temperature (°F - 32) 5/9 = °C °F = (9/5 °C + 32) Fuel Performance 235.215/mpg = 100 km/L
Decimal and Metric Equivalents
Fraction (in) Decimal (in) Metric (mm) 1/64 0.015625 0.39688 1/32 0.03125 0.79375 3/64 0.046875 1.19062 1/16 0.0625 1.5875 5/64 0.078125 1.98437 3/32 0.09375 2.38125 7/64 0.109375 2.77812 1/8 0.125 3.175 9/64 0.140625 3.57187 5/32 0.15625 3.96875 11/64 0.171875 4.36562 3/16 0.1875 4.7625 13/64 0.203125 5.15937 7/32 0.21875 5.55625 15/64 0.234375 5.95312 1/4 0.25 6.35 17/64 0.265625 6.74687 9/32 0.28125 7.14375 19/64 0.296875 7.54062 5/16 0.3125 7.9375 21/64 0.328125 8.33437 11/32 0.34375 8.73125 23/64 0.359375 9.12812 3/8 0.375 9.525 25/64 0.390625 9.92187 13/32 0.40625 10.31875 27/64 0.421875 10.71562 7/16 0.4375 11.1125 29/64 0.453125 11.50937 15/32 0.46875 11.90625 31/64 0.484375 12.30312 1/2 0.5 12.7 33/64 0.515625 13.09687 17/32 0.53125 13.49375 35/64 0.546875 13.89062 9/16 0.5625 14.2875 37/64 0.578125 14.68437 19/32 0.59375 15.08125 39/64 0.609375 15.47812 5/8 0.625 15.875 41/64 0.640625 16.27187 21/32 0.65625 16.66875 43/64 0.671875 17.06562 11/16 0.6875 17.4625 45/64 0.703125 17.85937 23/32 0.71875 18.25625 47/64 0.734375 18.65312 3/4 0.75 19.05 49/64 0.765625 19.44687 25/32 0.78125 19.84375 51/64 0.796875 20.24062 13/16 0.8125 20.6375 53/64 0.828125 21.03437 27/32 0.84375 21.43125 55/64 0.859375 21.82812 7/8 0.875 22.225 57/64 0.890625 22.62187 29/32 0.90625 23.01875 59/64 0.921875 23.41562 15/16 0.9375 23.8125 61/64 0.953125 24.20937 31/32 0.96875 24.60625 63/64 0.984375 25.00312 1 1.0 25.4
Arrows and Symbols
This service manual uses various symbols in order to describe different service operations.
Fig. 1: Identifying Service Operations Symbols
Courtesy of GENERAL MOTORS CORP.
Callout Component Name 1 Front of Vehicle 2 View Detail 2 View Detail 3 Ambient Air Mixed with Another Gas or Indicate Temperature Change 4 Motion or Direction 5 View Angle 6 Dimension (1:2) 7 Ambient/Clean Air Flow or Cool Air Flow 8 Lubrication Point - Oil or Fluid 9 Task Related 10 Sectioning (1:3) 11 Gas Other Than Ambient Air or Hot Air Flow 12 Lubrication Point - Grease or Jelly 13 Multidirectional Arrow
Customer Concern Verification Sheets
The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.
The GM-wide Customer Concern Verification Sheets are available in DealerWorld. The Customer Concern Verification Sheets may be printed and reproduced locally.
Training
Dealers
All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2686. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.
Fleets
GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).
Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.
Most GM STC course materials have associated charges.
To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.
Non-GM Dealer Technicians
Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.
ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Fig. 2: Locating Vehicle Identification Number (VIN) Plate
Courtesy of GENERAL MOTORS CORP.
The vehicle identification number (VIN) plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle:
Position Definition Character Description 1 Country of Origin 1 U.S.A. 2 Manufacturer G General Motors 3 Make 4 Buick 4
5Carline/Series G/A LaCrosse - CX (4 CYL) G/B LaCrosse - CX (V6) G/C LaCrosse - CXL (FWD) G/D LaCrosse - CXL (AWD) G/E LaCrosse - CXS G/H LaCrosse - CX (Canada Only) G/J LaCrosse - CX V6 (Canada Only) G/K LaCrosse - CXL (FWD) (Canada Only) G/L LaCrosse - CXL (AWD) (Canada Only) G/M LaCrosse - CXS (Canada Only) 6 Body Style 5 Sedan, 4-Door, 4 Window, Notchback 7 Restraint System E Active Manual Belts, Airbags-Driver and Passenger-Front, Front Seat Side, Roof Side G Active Manual Belts, Airbags-Driver and Passenger-Front and Rear Seat Side, Roof Side 8 Engine Type C RPO LAF Engine - Gas, 4 Cylinder, 2.4L, SIDI, DOHC, VVT, Aluminum, GM G RPO LF1 Engine - Gas, 6 Cylinder, 3.0L, SIDI, DOHC, VVT, Aluminum, GM V RPO LLT Engine - Gas, 6 Cylinder, 3.6L, SIDI, V6, Aluminum, 60 Degrees, GM 9 Check Digit - Check Digit 10 Model Year A 2010 11 Plant Location F Fairfax, Kansas, USA 12-17 Plant Sequence Number - Plant Sequence Number
2.4L (LAF) Engine ID and VIN Derivative Location
Refer to Engine Identification.
3.0L (LF1), 3.6L (LLT) Engine ID and VIN Derivative Location
Refer to Engine Identification.
6T30/6T40/6T45 Transmission ID and VIN Derivative Location
Refer to Transmission Identification Information.
6T70/6T75 Transmission ID and VIN Derivative Location
Refer to Transmission Identification Information.
Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
Fig. 3: Vehicle Certification, Tire Place Card, Anti-Theft & Service Parts ID Labels
Courtesy of GENERAL MOTORS CORP.
Callout Description Vehicle Certification Label
The vehicle certification label is located on the driver door and displays the following assessments:1 Date of Manufacture (Mo/Yr) 2 Name of Manufacturer 3 Gross Vehicle Weight Rating 4 Gross Axle Weight Rating (Front, Rear) 5 Canadian Safety Mark (w/RPO Z49) 6 Certification Statement 7 Vehicle Class Type (Pass Car, etc.) 8 Vehicle Identification Number Tire Placard
The tire placard label is located on the driver door and displays the following assessments:9 Specified Occupant Seating Positions 10 Maximum Vehicle Capacity Weight 11 Original Equipment Tire Size 12 Tire Pressure, Front, Rear, and Spare (Cold) Service Parts ID Label
The vehicle service parts identification label is located in the instrument panel (I/P) compartment or in the trunk area floor. The label is use to help identify the vehicle original parts and options.13 Vehicle Identification Number 14 Engineering Model Number (Vehicle Division, Line and Body Style) 15 Interior Trim Level and Decor 16 Exterior (Paint Color) WA Number 17 Paint Technology 18 Special Order Paint Colors and Numbers 19 Vehicle Option Content Anti-Theft Label 20 The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles.
Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacturer's logo, and the DOT symbol.
The anti-theft label must be covered before any painting, and rustproofing procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen.
RPO Code List
RPO Description AAY Interior Trim Configuration - No. 16 AAW Interior Trim Configuration - No. 17 ABX Interior Trim Configuration - No. 19 AE2 Latch - Right Rear Compartment, Safety, Manual Release AEF Window - Power Operated, Passenger, Express Up/Down AEQ Window - Power Operated, Right Rear Driver Side, Express Down AER Window - Power Operated, Right Rear Driver Side, Express Up/Down AFA Interior Trim Configuration - No. 1 AFB Interior Trim Configuration - No. 2 AFC Interior Trim Configuration - No. 3 AFD Interior Trim Configuration - No. 4 AFE Interior Trim Configuration - No. 5 AFF Interior Trim Configuration - No. 6 AFG Interior Trim Configuration - No. 7 AFH Interior Trim Configuration - No. 8 AFI Interior Trim Configuration - No. 9 AFJ Interior Trim Configuration - No. 10 AFO Interior Trim Configuration - No. 15 AF6 Control - Seat, Massage, Driver AF8 Lock Control - Side Door, Anti-Theft Protection AG1 Adjuster Front Seat - Power, Multi-Directional, Driver AG2 Adjuster Passenger Seat - Power, Multi-Directional AG5 Adjuster Passenger Seat - Manual 2-Way AHR Restraint - Head, Front Seat, Up/Down, FORE/AFT Adjustment AHS Restraint - Head, Front Seat, Up/Down, FORE/AFT Adjustment, Active AJC Restraint - Head, Front Seat, Up/Down Adjustment AL0 Sensor Indicator - Inflatable Restraint, Front Passenger/Child Presence Detector APG Control - Seat, Power Lumbar, Left Hand APH Control - Seat, Power Lumbar, Right Hand AP8 Lock Control, Entry - Remote Entry, Extended Range AP9 Net - Convenience ASV Equipment - Sensor Air Moisture and Windshield Temperature ATG Lock Control, Entry - Remote Entry, Standard Range ATH Lock Control, Entry - Remote Entry, Extended Range, Passive Entry AW7 Restraint System - Seat, Inflatable, Driver and Passenger Front, Front Seat Side and Right Rear Seat Side, Roof Side AXG Window - Power Operated-Express Driver Up/Down AXJ Vehicle Type - Passenger Car AY0 Restraint System - Seat, Inflatable, Driver and Passenger Front, Seat Side, Roof Side AY5 Restraint - Head, Right Rear Seat, Cloth Covered, Center AY9 Restraint - Head, Right Rear Seat, Vinyl Covered, Center A01 Window Tinted - All, Shaded Windshield A45 Memory - Seat Adjuster Mirror, Power, Driver, Personalization A51 Seat - Front Bucket, Custom A69 Restraint - Seat Belt Tensioner, Front, VAR. 2 A6C Adjuster Passenger Seat - Manual 4-Way, Power VERT A70 Restraint - Seat Belt Tensioner, Front A90 Lock Control Right Rear Compartment - LID, Remote Control Electric Release BAH Equipment - Security System, Immobilization, Step Two BA9 Compartment - I/P (Cooled) BTM Switch - Engine Start, Keyless BTT Alarm - Remote Panic BTV Control - Remote Engine Start BUQ Plant Code - Bupyeong 2, Korea B37 Covering - Floor Mat, Front and Right Rear, Auxiliary B7Y Plate - Door Sill Cover, Chrome B85 Molding B/S - Exterior, Bright CE1 Wiper System - Windshield, Pulse, Moisture Sensitive CE4 Washer - Headlamp, High Pressure CHW Wiper System - Windshield, Heated Washer Fluid CJ2 HVAC System - Air Conditioner Front, Automatic Temperature Control, Auxiliary Temperature Control CJ4 HVAC System - Air Conditioner, Front and Right Rear Electronic Controls CV4 Country - Israel CW1 Country - Korea CZ2 Country - China C3U Roof - Sun, Glass, Sliding, Electrical, Transparent Glass Fixed C59 Ventilation - Air, Console, Right Rear C68 HVAC System - Air Conditioner Front, Automatic, Electronic Control C77 Ventilation - Forced Air, Console, Right Rear DA5 Arm Rest - Right Rear Seat, Center DB2 Arm Rest - Right Rear Seat, Center, Controls DB3 Sunshade - Right Rear Window, Electric DBU Console - Front Compartment, Floor, Arm Rest Sliding DCP Processing - Directions and Connections Service Package DD8 Mirror Inside Rearview - Light Sensitive DH6 Mirror Inside Rearview Front Van - Left Hand and Right Hand, Sunshade, Illuminated DK6 Console Roof - Interior DLF Mirror Outside Rearview - Left Hand and Right Hand, RC, Electrical, Heat. Manual Folding, Flat/Driver, CNXPASS, Light Sensitive, Turn Signal, PERM Light DP6 Mirror Provisions - Housing, Painted DLL Mirror O/S - Left Hand and Right Hand, RC, Electrical, Heat, Manual Folding, FLAT/DRVR, CNVX/PASS, Turn Signal, PERM Light DT4 Ashtray - Cigarette Lighter DWO Mirror Outside Rearview - Left Hand and Right Hand, RC, Electrical, Heat, Auxiliary WFOV/DRVD, Manual Folding, CNVX/PASS, Turn Signal, PERM Light DWQ Mirror Outside Rearview - Left Hand and Right Hand, RC, Electrical, Heat, Auxiliary WFOV/DRVD, Power Folding, CNVX/PASS, Turn Signal, PERM Light, Blue Glass DWS Mirror Outside Rearview - Left Hand and Right Hand, RC, Electrical, Heat, Auxiliary WFOV/DRVD, Power Folding, CNVX/PASS, Turn Signal, Blue Glass D31 Mirror Inside Rearview - Tilt D6E Merchandised Package - DAEWOO EL 240 D6L Merchandised Package - DAEWOO CL 300 D6M Merchandised Package - DAEWOO EL 300 D61 Tray - Driver Side Deposit D7B Handle O/S Door - Body Color, Chrome Strip, Styled D70 Ratio - Transaxle Final Drive 2.77 EA1 Pocket - Front Seat Back, Left Hand EA2 Pocket - Front Seat Back, Right Hand EAI Trim Seat - Leather, Soleil Keisel EAK Trim Seat - Cloth, Floating (Kawashima) EAL Trim Seat - Leather, Soleil Keisel, MINI PERF EF7 Country - United States of America (USA) E3E Handle - Outside, Liftgate, Rear Compartment, Chrome FAI Plant Code - Fairfax, KS, USA FBM Trim Door - Vinyl, Ravenna FE9 Certification - Emission, Federal FX3 Ride and Handling - Automatic Electronic Controlled FXJ Ratio - Transaxle Final Drive 2.64 F45 Chassis - Continuously Variable Real Time Damping F46 Chassis - All Wheel Drive (AWD) F82 Ratio - Transaxle Final Drive 3.23 GAN Primary Color - Exterior, Switch/Blade Silver Metallic (G) GAO Primary Color - Exterior, Goldmist Metallic (G) GAP Primary Color - Exterior, Imperial Blue Metallic (G) GAQ Primary Color - Exterior, Red Jewel Tintcoat (G) GAR Primary Color - Exterior, Carbon Flash Metallic (G) GAV Primary Color - Exterior, Urbane Moss Metallic (G) GAX Primary Color - Exterior, Antique Bronze Metallic (G) GAZ Primary Color - Exterior, Olympic White (G) GBA Primary Color - Exterior, Black (G) GBB Primary Color - Exterior, Light Tarnished Silver Metallic (G) GBC Primary Color - Exterior, Graystone Metallic (G) GBN Primary Color - Exterior, White Diamond Tricoat (G) GBQ Primary Color - Exterior, White Pearl (G) GGW Primary Color - Exterior, Dark Labyrinth Metallic GHA Primary Color - Exterior, Magna Steel Metallic GJD Primary Color - Thunder Grey Metallic GJE Primary Color - Placid Metallic GNA Chassis Equipment Front - STRUT ASM GNB Chassis Equipment Front - STRUT ASM, Performance GNC Chassis Equipment Rear - Rear Axle, 4-Link GNE Chassis Equipment Rear - Rear Axle, H-Arm G96 Axle Positraction - Limited Slip, Electronic JJ2 Brake Lining - Brake Noise and Dust Performance J61 Brake System - Power, Front and Right Rear Disc, Antilock Brake System, 17" J71 Brake Parking - Power Operated KA1 Heater - Seat, Front KA6 Heater - Seat, Right Rear KB7 Control - Manual Shift, Automatic Transmission KD4 Receptacle - Electrical, Front Console KEI Equipment - Instrument, Air Freshener KG4 Generator - 150 AMP KG8 Generator - 130 AMP KPA Receptacle - Electrical, Front Console Right Rear KRH Filter - Air, Pollutant and Odor KTA Audio Interface KTB Audio Interface - Wireless KU1 Fan - Seat, Driver KU3 Fan - Seat, Passenger K05 Heater Engine - Block K09 Generator - 120 AMP K16 Receptacle - Electrical, Front Console Right Rear 110 Volt K17 Receptacle - Electrical, Front Console Right Rear 230 Volt K34 Cruise Control - Automatic, Electronic LAF Engine - Gas, 4 Cylinder, 2.4L, SIDI, DOHC, VVT, Aluminum, GM - Do Not Use After 2013, Use LEA LE5 Engine - Gas, 4 Cylinder, 2.4L, MFI, Aluminum, DOHC, HO, ECOTEC - Do Not Use After 2013, Use LE9 LF1 Engine - Gas, 6 Cylinder, 3.0L, SIDI, DOHC, VVT, Aluminum, GM - Do Not Use After 2013, Use LFW LHD Vehicle Drive - Left Hand Drive LLT Engine - Gas, 6 Cylinder, 3.6L, SIDI, V6, Aluminum, 60 Degrees, GM MDE Molding B/S Upper - Bright, Window All Around MH2 Transmission - Automatic 6 Speed, HMD, 6T70 MH4 Transmission - Automatic 6 Speed, HMD, 6T70, AWD/PTU MH7 Transmission - Automatic 6 Speed, HMD, X23FHD MH8 Transmission - Automatic 6 Speed, HMD, X23F NCG Lock - Electrical Child Lock System (Rear Door Latch) NE1 Certification - Emission, Geographically Restricted Registration for Vehicles up to 14,000 lbs GVW (Use 2003 Model Year NE9 Emission System - EEC 09 NQU Emission System - Korean, ULEV NR0 Steering Wheel - Leather, 4-Spokes NR5 Steering Wheel - Leather, 4-Spokes, Deluxe NT4 Emission System - EEC 05 NT7 Emission System - Federal, Tier 2 NU2 Emission System - California, ULEV2 NU6 Emission System - California, PZEV NV7 Steering - Power, Variable Effort N37 Steering Column - Tilt, Telescoping N40 Steering - Power, Non-Variable Ratio PMA Control - Seat, Manual Cushion EXTN, Left Hand PMB Control - Seat, Manual Cushion EXTN, Right Hand PW2 Wheel - 18 X 8, Aluminum, Machined Face PYX Wheel - 17 X 7, Steel, VAR 1 P77 Tire and Wheel - Spare, Space Saver, Steel 17" QEK Tire All - 225/55R17-97V BW TL AL3 QFV Tire All - P245/50R17-98H BW TL AL3 QKR Tire All - P245/45R18-96W BW R/PE ST TL AL3 QLI Tire All - 245/45R18-96V BW TL AL3 QNS Tire All - 245/45R18-100H BW R/ST TL AL3 QQL Tire All - P225/55R17-95V BW R/PE ST TL AL3 QRZ Tire All - P245/45R18-96H BW TL AL3 QWT Tire All - P245/40R19-98W BW TL AL3 Q04 Wheel - 17 X 7, Aluminum, Design 31 Q05 Wheel - 17 X 7, Aluminum, Design 32 Q52 Wheel - 18 X 8, Aluminum, Design 33 Q70 Wheel - 19 X 8.5, Aluminum, Design 34 SHC Plant Code - Shanghai, China SSG Graphic - Switch Function Symbol TM7 Battery - LN2, FLA, 12V, 60AH, 438 CCA TR7 Headlamps Control - Leveling System, Automatic, Static TSP Lamp Package - Interior, Custom TT2 Headlamps - Directional, High Intensity Discharge, Low Beam Xenon, High Beam Xenon/Halogen (Don't Use After 09) TT4 Headlamps - Halogen, 4 (Do Not Use After 2009 Global/New Major Programs, Use Headlight and Headlight Control and VCS FAM as Needed) TTW Headlamps Control - Automatic ON-OFF, Tunnel Detection TU2 Lamp - Marker, Side TVT Tuner TV - Digital T61 Lamp System - Daytime Running (Do Not Use After 2009 Global/New Major Programs) T67 Battery - LN3, FLA, 12V, 70AH, 512 CCA T74 Headlamps Control - Automatic, Delay T79 Lamp - Fog, Right Rear T83 Headlamps Control - Automatic ON-OFF T8A License Plate - Front and Right Rear Mounting Package T96 Lamp - Front Fog, FMVSS (Do Not Use After 09 Major Global Programs, Use T3U and VCS Family) UAG Infotainment Display - Graphic Information Display (GID), VAR 1 UDC Display Instrument - Driver Information Enhanced (One Color Graphic) UDD Display Instrument - Driver Information Enhanced (Multi Color Graphic) UDK Infotainment Display - Color Information Display (CID) 7 inch, QVGA UDL Infotainment Display - Color Information Display (CID) 8 inch, WVGA UD7 Sensor Indicator - Rear Parking Assist UEC Sensor Indicator - Automatic Air Recirculation UE1 Communication System - Vehicle, G.P.S. 1 UFT Sensor Indicator - Side Obstacle Detection UG1 Opener - Garage Door, Universal UH1 Indicator - Seat Belt Warning, Right Hand UJM Tire Press Indicator - Manual Learn ULG Audio Control - Right Rear Seat, Display, Chauffeur Mode UMN Speedometer - Instrument, Miles and Kilometers, Miles Odometer UPF Wireless Interface - Short Range, Voice REC UPH Wireless Interface - Short Range, Voice REC, SMS UQA Speaker System - Premium Audio Branded with Amplifier UQS Speaker System - Premium Audio Branded with Surround Amplifier US3 Antenna - Diversity USR Receptacle - USB UTJ Theft Deterrent - Electrical, Unauthorized Entry UTP Alarm, Horn - Content Theft Deterrent UVC Camera - Rear View UVD Switch - Steering Wheel, Heated UV6 Display - Head Up UWG Entertainment Package - Right Rear Seat, Dual Display, Remote Control, Auxiliary Jack, 2 Wireless Dual Channel Headphones UWJ Entertainment Package - Right Rear Seat, Dual Display, Remote Control, Auxiliary Jack UYE Radio - AM/FM Stereo, CD-ROM, CAF, RSA, Music Navigator (GMNA Version) UYI Radio - AM/FM Stereo, CDX-ROM, CAF, RSA, Music Navigator (GME/ME/Taiwan Version) UYK Radio - AM/FM Stereo, CDX-ROM, CAF, RSA, Music Navigator (China Version) UYL Radio - AM/FM Stereo, CDX-ROM, CAF, Music Navigator (Korea Version) UYR Radio - AM/FM Stereo, Navigation, DVD-ROM, CAF, USB (Korea Version) UYT Radio - AM/FM Stereo, Navigation, DVD-ROM, CAF, HDD, USB, RSA, RSE (China Version) UYZ Radio - AM/FM Stereo, DVD-ROM, CAF, FBM, RSA, RSE (GMNA Version) U18 Speedometer - Instrument, Kilometers U19 Speedometer - Instrument, Kilometers and Miles, Kilometer Odometer U2J Digital Audio System - S-Band Not Installed U2K Digital Audio System - S-Band U39 Radio - AM/FM Stereo, Navigation, DVD-ROM, CAF, USB (China Version) U65 Speaker System - 7, Premium U77 Antenna - Right Rear Window, Radio U80 Display - Compass VC5 Label - Shipping, Except US, US Possessions or Japan VK3 License Plate Front - Front Mounting Package VY7 Knob - Transmission Control Lever, Leather VZ3 Label - Mercury Disposal Notification V33 Tool Kit - Road, Emergency V78 Vehicle Statement - (- Delete) WFF Ornamentation - Lettering "4X4" W1Y Control - Steering Wheel, Radio, Redundant Controls W2X Cover, Wheel - Flush, VAR 3 XL7 Frequencies Rating - 315 MHZ, Long Distance XL8 Frequencies Rating - 433 MHZ YF5 Certification - Emission, California Z49 Country - Canada 01A Trim Color Seat - Jet Black 01C Trim Color Seat - Light Titanium 01D Trim Color Seat - Light Cashmere 1AB Trim Door Drive Panel - Jet Black 1AD Trim Door Drive Panel - Light Titanium 1AE Trim Door Drive Panel - Light Cashmere 4AA Interior Trim - Jet Black 4AC Interior Trim - Cocoa/Light Cashmere 4AH Interior Trim - Dark Titanium/Light Titanium
Fasteners
Metric Fasteners
This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.
A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.
GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.
Fig. 4: Identifying Fastener Strength Marks
Courtesy of GENERAL MOTORS CORP.
Callout Component Name 1 English Bolt, Grade 2 (Strength Class) 2 English Bolt, Grade 5 (Strength Class) 3 English Bolt, Grade 7 (Strength Class) 4 English Bolt, Grade 8 (Strength Class) 5 Metric Nut, Strength Class 9 6 Metric Bolts, Strength Class Increases as Numbers Increase
The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.
The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following:
- Lower strength
- No numbered head marking system
- Wrong thread pitch
The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications:
- M6.0 X 1
- M8 X 1.25
- M10 X 1.5
- M12 X 1.75
- M14 X 2.00
- M16 X 2.00
Prevailing Torque Fasteners
Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.
All Metal Prevailing Torque Fasteners
These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.
Nylon Interface Prevailing Torque Fasteners
These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.
Adhesive Coated Fasteners
These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.
Fig. 5: Identifying Adhesive Coated Fasteners
Courtesy of GENERAL MOTORS CORP.
Callout Component Name 1 Prevailing Torque Nut, Center Lock Type 2 Prevailing Torque Nut, Top Lock Type 3 Prevailing Torque Nut, Nylon Patch Type 4 Prevailing Torque Nut, Nylon Washer Insert Type 5 Prevailing Torque Nut, Nylon Insert Type 6 Prevailing Torque Bolt, Dry Adhesive Coating Type 7 Prevailing Torque Bolt, Thread Profile Deformed Type 8 Prevailing Torque Bolt, Nylon Strip Type 9 Prevailing Torque Bolt, Out-of-Round Thread Area Type
A prevailing torque fastener may be reused ONLY if:
- The fastener and the fastener counterpart are clean and not damaged
- There is no rust on the fastener
- The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
Metric Prevailing Torque Fastener Minimum Torque DevelopmentApplication Specification Metric English All Metal Prevailing Torque Fasteners 0.4 N.m 4 lb in 0.8 N.m 7 lb in 1.4 N.m 12 lb in 2.1 N.m 19 lb in 3 N.m 27 lb in 4.2 N.m 37 lb in 7 N.m 62 lb in 10.5 N.m 93 lb in Nylon Interface Prevailing Torque Fasteners 0.3 N.m 3 lb in 0.6 N.m 5 lb in 1.1 N.m 10 lb in 1.5 N.m 13 lb in 2.3 N.m 20 lb in 3.4 N.m 30 lb in 5.5 N.m 49 lb in 8.5 N.m 75 lb in
English Prevailing Torque Fastener Minimum Torque DevelopmentApplication Specification Metric English All Metal Prevailing Torque Fasteners 0.5 N.m 4.5 lb in 0.8 N.m 7.5 lb in 1.3 N.m 11.5 lb in 1.8 N.m 16 lb in 2.3 N.m 20 lb in 3.2 N.m 28 lb in 4 N.m 36 lb in 7 N.m 54 lb in Nylon Interface Prevailing Torque Fasteners 0.3 N.m 3 lb in 0.6 N.m 5 lb in 1 N.m 9 lb in 1.3 N.m 12 lb in 1.8 N.m 16 lb in 2.5 N.m 22 lb in 3.4 N.m 30 lb in 5 N.m 45 lb in
Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
- Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
- Drill out the damaged threads. Clean out any chips.
- Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
- Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
- Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
- If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.
Fig. 6: Drilling & Tapping Damaged Threads
Courtesy of GENERAL MOTORS CORP.
WARNING: Refer to Safety Glasses Warning.
NOTE: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and tap to use.
Avoid any buildup of chips. Back out the tap every few turns and remove the chips.
Fig. 7: View Of Thread Insert
Courtesy of GENERAL MOTORS CORP.
NOTE: The insert should be flush to one turn below the surface.
Abbreviations and Meanings
Abbreviation Meaning A A Ampere(s) A/C Air Conditioning A/D Analog to Digital A/DFL Air Deflector A/F Air/Fuel Ratio A/T Automatic Transmission/Transaxle AAT Ambient Air Temperature ABS Antilock Brake System, Absorber Abv Above AC Alternating Current Acc Access ACC Automatic Climate Control, Accumulator Accel Acceleration Acclrm Accelerometer Acclrtm Acceleration Accum Accumulator Accy Accessory ACL Air Cleaner ACM Air Conditioning Module Acnt Accent Acsry Accessory Act Actual Actr Actuator ACTV Activate ACR4 Air Conditioning Refrigerant, Recovery, Recycling, Recharging AD Automatic Disconnect, Accommodated Device Adap Adapter Adapt Adaptive Adapts Adapters Addt Additive ADG Accommodated Device Gateway Adhes Adhesive Adj Adjust Adjr Adjuster ADL Automatic Door Lock ADMIN Administrative Ads Adsorber ADS Auxiliary Discriminating Sensor Adv Advanced AFECM Alternative Fuel Engine Control Module AFM Active Fuel Management, Air Flow Meter AFO Alternative Fuel Operation AFR Air Fuel Ratio Aft After AH Active Handling AHRS Amp-Hours AI Air Inlet AIR Secondary Air Injection Al Aluminum ALC Automatic Level Control, Automatic Lamp Control ALDL Assembly Line Diagnostic Link ALM Automatic Level Module ALS All Seasons - A tire specification Alt Alternative, Altitude AM/FM Amplitude Modulation/Frequency Modulation Amb Ambient Amm Ammeter Amp Ampere, Amplifier Ampf Amplifier Amps Amperages Amt Armature Anc Anchor Ant Antenna AP Accelerator Pedal APCM Accessory Power Control Module API American Petroleum Institute APLQ Applique APM Accelerator Pedal Module, Accessory Power Module APP Accelerator Pedal Position APPL Application Apr April APT Adjustable Part Throttle APU Auxiliary Power Unit APV All Purpose Vehicle ARS Adaptive Receptive System ASC Anti-Slip Control Asm Assembly ASM Accelerator and Servo Control Module, Alarm Siren Module ASR Acceleration Slip Regulation ASST Assist AT Automatic Transmission ATA Automatic Transmission Actuator ATC Automatic Transfer Case, Automatic Temperature Control, Automatic Traction Control, Axle Torque Capacity ATCH Attach ATD Allison Transmission Division ATDC After Top Dead Center ATF Automatic Transmission Fluid ATS Air Temperature Sensor ATV All Terrain Vehicle ATSLC Automatic Transmission Shift Lock Control Aug August Auto Automatic Aux Auxiliary Avg Average A4WD Automatic Four-Wheel Drive AWD All-Wheel Drive AWG American Wire Gauge B B/C BellCrank B/JNT Ball Joint B/U Back Up B+ Battery Positive Voltage BAI Blower Air Inlet BAL Balance BALR Balancer BARO Barometric Pressure BARR Barrier BAS Belt Alternator System, Brake Apply Sensor BATT Battery BBV Brake Booster Vacuum BCA Bias Control Assembly BCM Body Control Module BD Board BEC Bus Electrical Center BFC Body Function Controller BFL Baffle BHD Bulkhead BG Beige BHP Brake Horsepower BIW Body In White BK Black BKG Backing BKL Buckle BKLT Booklet BKT Bucket BL Bleed BLK Block, Black BLO Blower Blts Belts BLU Blue BLW Brake Lining Wear Bn Bank BN Brown BOM Bill Of Material BP Back Pressure BPCM Battery Pack Control Module BPMV Brake Pressure Modulator Valve BPP Brake Pedal Position BPR Bumper BR Brace BRD Braid BRDR Border BRG Bearing BRK Brake BRKR Breaker BRKT Bracket BRN Brown BTCM Brake Torque Control Module BTDC Before Top Dead Center BTM Battery Thermal Module BTSI Brake Transmission Shift Interlock BTU British Thermal Units BU Blue C °C Degrees Celsius C/BAL Counterbalance C/CASE Crankcase C/LP Courtesy Lamp C/LTR Cigarette Lighter C/MBR Crossmember C/O Carryover C/OVR Crossover C/PLR Center Pillar C/SHF Cross Shaft C/VLV Control Valve CABT Cabinet CAC Charge Air Cooler CAFE Corporate Average Fuel Economy Cal Calibration Calc Calculated CALN Calibration CALR Calibrator Cam Camshaft CAN Controller (Control) Area Network CANC Cancel CAPAC Capacitor CARB Carburetor, California Air Resources Board CARR Carrier CASE Crankshaft Angle Sense Error Cass Cassette CAV Cavity CBL Cable CC Coast Clutch, Climate Control cm3 Cubic Centimeters CCM Convenience Charge Module, Chassis Control Module, Central Control Module CCOT Cycling Clutch Orifice Tube CCP Climate Control Panel CCW Counter Clock-Wise CD Compact Disc CD/PLYR Compact Disc Player CDX Compact Disc Changer CE Commutator End CEAB Cold Engine Air Bleed CEMF Counter Electromotive Force CEX Cabin Heat Exchanger CFM Cubic Feet per Minute CG Center of Gravity CHAN Channel CHAS Chassis CHEM Chemical CHK Check CHMBR Chamber CHRG Charge CID Cubic Inch Displacement CIU Charge Interface Unit CKP Crankshaft Position (Sensor) Ckt Circuit C/LTR Cigar Lighter CL Closed Loop, Clear, Clutch, Clamp CLA Clamp CLER Clearance CLG Cooling CLK Clock CLNG Cleaning CLNR Cleaner CLPR Caliper CLR Cooler, Color CLSR Closure CLS Coolant Level Switch CLU Clutch CLV Clevis cm Centimeter CM/SHF Camshaft CMC Compressor Motor Controller Cmd Command Cmmd Commanded CMP Camshaft Position, Component CMPD Compound CMPR Compressor CMPRN Compression CMPTR Computer CNCT Contact CNDCT Conductor CNDSR Condenser CNG Compressed Natural Gas CNSL Console CNSTR Canister CNTNR Container CNTR Counter CO Carbon Monoxide CO2 Carbon Dioxide COAX Coaxial COL Column COLR Collar COMB Combination Combo Combination COML Commercial Comm Communication COMP Compensator Compl Complete(d) COMPT Compartment Cond Condition Config Configuration CONN Connector Const Constant CONT Control CONTAM Contamination CONV Converter COOL Coolant COR Cornering CORP Corporation COT Cotter CPA Connector Position Assurance CPLG Coupling CPLY Capillary CPN Companion CPP Clutch Pedal Position CPS Childseat Positioning Sensor, Central Power Supply CPSL Capsule CPT Carpet CPU Central Processing Unit CR Cross, Cream CR/SHF Crankshaft CRK Crank CRSN Corrosion CRT Cathode Ray Tube CRTC Cathode Ray Tube Controller CS Charging System CSFI Central Sequential Fuel Injection CSTG Casting CSTR Cluster CTD Coated, Content Theft Deterrent CTG Coating CTH Catch CTHR Catcher CTL Central CTLTC Catalytic CTN Carton CTP Closed Throttle Position CTR Center Ctrl Control CTSHF Countershaft Ctsy Courtesy CTUR Contour CUR Current CURT Curtain CUSH Cushion cu ft Cubic Foot/Feet cu in Cubic Inch/Inches CV Constant Velocity CVR Cover CVRSS Continuously Variable Road Sensing Suspension CVRTD Continuously Variable Real Time Damping CVT Continuously Variable Transaxle, Continuously Variable Transmission CWT Counterweight CYC Cycle Cyl Cylinder(s) D D Drive, Dark D/CVR Dust Cover D/EXH Dual Exhaust D/O Double Offset DA Dash DAB Delayed Accessory Bus dB Decibels dBA Decibels on A-weighted Scale dBm Decibel Meter DC Direct Current, Duty Cycle DCLR Decelerate DCM Door Control Module DDM Driver Door Module DDN Deadener DDS Driver Door (smart) Switch DE Drive End Dec December DEC Digital Electronic Controller Decel Decelerate Def Defrost DEFG Defogger Defog Defogger DEFR Defroster Deg Degrees Deg C Degrees Celsius DEHYDR Dehydrator Del Delivered DEL Delete DEPR Depression DERM Diagnostic Energy Reserve Module Des Desired DES Data Encryption Standard Desc Description DFCO Deceleration Fuel Cut-Off DFL Deflector DI Distributor Ignition Diag Diagnostic DIAG Diagonal DIAGN Diaphragm dia Diameter DIC Driver Information Center Diff Differential Dig Digit DIM Dash Integration Module, Dimension DIMR Dimmer DIR Direct Dis Disable DIS Display DISCH Discharge Discrim Discriminate DISCRM Discriminating Disp Display DISPL Displacement DISPR Dispenser DIST Distance DISTR Distributor DIV Divider DK Dark DLC Data Link Connector, Diamond Like Carbon, Diamond Like Coating DLC (S/P) Data Link Controller (Serial / Parallel) DLVY Delivery DM Dome DMCM Drive Motor Control Module DMG Damage DMM Digital Multi-meter DMSDS Drive Motor Speed and Direction Sensor DMU Drive Motor Unit DN Down DNR Dolby Noise Reduction DNSHFT Downshift DOC Document DOHC Dual Overhead Camshafts Dol Dolby DPM Driver Position Module DPNR Dampener Dr Door DRL Daytime Running Lights DRN Drain DRP Dynamic Rear Proportion DRVN Driven Drvr Driver DSCC Distance Sensing Cruise Control DSCM Drivers Seat Control Module DSGN Design DSL Diesel DSM Driver Seat Module DSP Digital Signal Process DTC Diagnostic Trouble Code DTNT Detent DTRNT Deterrent DVD Digital Versatile Disc DVTR Diverter DWG Drawing Dwn Down E E&C Entertainment & Comfort E/GATE End Gate E/M English/Metric EA Each EBC Electronic Brake Control EBCM Electronic Brake Control Module EBM Electronic Brake Module EBTCM Electronic Brake and Traction Control Module EC Electrical Center, Engine Control ECC Electronic Climate Control ECI Extended Compressor at Idle ECL Engine Coolant Level ECM Engine Control Module, Electronic Control Module Econ Economy ECS Emission Control System ECT Engine Coolant Temperature ECU Electronic Control Unit EEPROM Electrically Erasable Programmable Read Only Memory EEVIR Evaporator Equalized Values in Receiver EFE Early Fuel Evaporation EFI Electronic Fuel Injection EGR Exhaust Gas Recirculation EHA Electo Hydrostatic Actuator EHCU Electric Hydraulic Control Unit EGR TVV Exhaust Gas Recirculation Thermal Vacuum Valve EHPS Electrohydraulic Power Steering EI Electronic Ignition EJCTR Ejector EL Elbow ELAP Elapsed ELAS Elastic ELB Emblem ELC Electronic Level Control Elec Electric ELECT Electrode ELEK Electronic EMER Emergency EMF Electromotive Force EMI Electromagnetic Interference EMIS Emission EN Evaporative Canister ENG Engine ENGMT Engagement ENGY Energy ENGZR Energizer ENV Envelope EOP Engine Oil Pressure EOS Exhaust Oxygen Sensor EOT Engine Oil Temperature EPA Environmental Protection Agency EPR Exhaust Pressure Regulator EPROM Erasable Programmable Read Only Memory EPS Electric Power Steering EQ Equalizer EQLZR Equalizer EQUIP Equipped ESB Expansion Spring Brake ESC Electronic Suspension Control ESCUT Escutcheon ESD Electrostatic Discharge ESM Electronic Steering Module ESN Electronic Serial Number ESO Engine Shut Off Est Estimated ETC Electronic Throttle Control, Electronic Temperature Control, Electronic Timing Control ETCC Electronic Touch Climate Control ETR Electronically Tuned Receiver (Radio) ETS Enhanced Traction System, Enhanced Traction System EV Electric Vehicle Evap Evaporator EVAP Evaporative Emission EVO Electronic Variable Orifice EVPR Evaporator EX Exhaust EXCH Exchanger EXH Exhaust EXPDG Expanding EXPN Expansion Ext Extended EXT External EXTN Extension EXTR Exterior EYLT Eyelet F °F Degrees Fahrenheit F Fahrenheit F/AXL Front Axle F/CMPT Front Compartment F/D Front of Dash F/END Front End F/FDR Front Fender F/FLR Front Floor F/GA Fuel Gauge F/IDL Fuel Idle F/INJN Fuel Injection F/INJR Fuel Injector F/PMP Fuel Pump F/RST Foot Rest F/SEAT Front Seat F/TNK Fuel Tank F/TOP Folding Top F4WD Full-time Four Wheel Drive FAC Facing FACT Factor FC Fan Control Fdbk Feedback Feb February FDC Fuel Data Center FED Federal All United States except California FEDS Fuel Enable Data Stream FEIC Fuel Economy Integrated Counter FET Field Effect Transistor FEX Front End heat exchanger FF Flexible Fuel FFH Fuel-Fired Heater FFV Flexible Fuel Vehicle FI Fuel Injection FICM Fuel Injector Control Module FIL Filler FILA Filament Filt Filter FIN Financial, Finish FL Front Left FLDG Folding FLEX Flexible FLG Flange FLMBTY Flammability Flr Floor FLSHR Flasher FLTR Filter FLYWHL Flywheel FM Frequency Modulation FMVSS Federal U.S. Motor Vehicle Safety Standards FNA Functional Name Address FNM Functional Name Modifier FORG Forging FP Fuel Pump FR Front Right Freq Frequency FRICT Friction FRM Frame FRM/U Frame Unit Frnt Front FRP Fuel Rail Pressure FRT Front FSCM Fuel System Control Module ft Foot/Feet FT Fuel Trim FTG Fitting ft-lb Foot-Pounds FTP Fuel Tank Pressure FV Front View Fwd Forward F4WD Full Time Four Wheel Drive 4WAL Four Wheel Antilock 4WD Four Wheel Drive FW Flat Wire FWD Front Wheel Drive, Forward FWS Front Wheel Spoiler G g Grams, Gravitational Acceleration G/MLDG Garnish Molding G/NUT Gearnut GA Gauge GAL Gallery gal Gallon GARN Garnish gas Gasoline GCW Gross Combination Weight GD Gold GDE Guide Gen Generator GL Gear Lubricant GLZ Glaze GM General Motors GM SPO General Motors Service Parts Operations GN Green Gnd Ground GOV Governor GOVT Government GPDS Global Product Description System GPM Gallons Per Minute GPS Global Positioning System GR Gear GRL Grille GRN Green GROM Grommet GRP Group GRV Groove GRVD Grooved GRY Gray GS Garage Shift, Gold Stripe GTR Gutter GUSS Gusset GVAR Gross Vehicle Axle Rating GVDP Global Vehicle Development Process GVL Gravel GVW Gross Vehicle Weight GVWR Gross Vehicle Weight Rating (at ground) GY Gray H H Hydrogen H/C High Compression H/PLR Hinge Pillar H/PRF High Performance H/RST Head Restraint H/SHLD Heat Shield H/W Hardware H2O Water HARN Harness HC Hydrocarbons HCM Heating Control Module, HVAC Control Module HCP Hybrid Control Processor HD Heavy Duty, Head HDC Heavy Duty Cooling HDL Handle HDLNG Headlining HDLP Headlamp HDR Header HDV Heavy Duty Vehicle HDW Hardware HE Hinge HEV Hybrid Electric Vehicle hex Hexagon, Hexadecimal Hg Mercury Hi High Hi Alt High Altitude HID High Intensity Discharge (headlamps) Hist History HLDR Holder HNGR Hanger HO2S Heated Oxygen Sensor HOLDN Hold Down Horiz Horizontal HP Horsepower HPL High Pressure Liquid HPM Hybrid Power Module HPS High Performance System HPV High Pressure Vapor HPVS Heat Pump Ventilation System Hr Hour hrdw Hardware Hrs Hours HSG Housing HT Heat HTCM HVAC Thermal Control Module HTD Heated Htr Heater HUD Head Up Display HV High Voltage, Hybrid Vehicle HVAC Heater Ventilation Air Conditioning HVACM Heater Vent Air Conditioning Module HVIL High Voltage Interlock Loop HVM Heater Vent Module HVY Heavy HW Heated Windshield HWY Highway HYD Hydraulic Hz Hertz I I/M Inspection & Maintenance I/O In/Out, Input/Output I/P Instrument Panel I/PEC Instrument Panel Electrical Center I/S Inside IA Intake Air IAC Idle Air Control IAT Intake Air Temperature IC Integrated Circuit, Ignition Control ICCS Integrated Chassis Control System ICDX Integrated Compact Disc Changer ICM Ignition Control Module ICS Integrated Chassis System ID Identification, Inside Diameter, Identifier IDI Integrated Direct Ignition IEA Impact Energy Absorber IFF Injection Fuel Filter IGBT Insulated Gate Bipolar Transistor ign Ignition ILC Idle Load Compensator Illum Illumination IMDX Integrated Mini Disc Changer Immo Immobilizer IMP Impact IMRC Intake Manifold Runner Control IMT Intake Manifold Tuning In Inch/Inches Inadv Inadvertent Inc Increment Incand Incandescent INCLR Intercooler IND Indictor Infl Inflatable INFLR Inflator Info Information Init Initial Inj Injector INJN Injection INJR Injector INL Inlet INR Inner INS Insert INSL Insulator INSP Inspection inst Instantaneous, Instant INST Instrument INSTL Install INSTR Instruction Int Interior INT Intake IP Instrument Panel IPC Instrument Panel Cluster IPCM Instrument Panel Cluster Module IPG Instrument Panel Glove box IPL Instrument Panel, Lower IPM Instrument Panel Module IPR Instrument Panel Retainer IPU Instrument Panel, Upper IRVM Inside Rear View Mirror IRVSM Inside Rear View Sensing Mirror ISC Idle Speed Control ISCM Idle Speed Control Motor ISG Idle Speed Governor ISM Input Switch Module Iso Isolation ISO International Standards Organization ISP Integrated Spark Plug, Internet Service Provider ISS Input Speed Shaft, Input Shaft Speed ITCM Integrated Transmission Control Module IVED Integrated Vehicle Electrical Design IVER Integration Vehicle Engineering Release K K/UP Kick Up KAM Keep Alive Memory KDD Keyboard Display Driver Kg Kilogram Kg/h Kilograms per Hour KHz Kilohertz km Kilometer Km/h Kilometers per Hour Km/l Kilometers per Liter KNU Knuckle kPa Kilopascals KS Knock Sensor kV Kilovolts L L Liter, Light, Low L/GATE Lift Gate L/PLR Lock Pillar L/SLIP Limited Slip L4 Four Cylinder Engine, In-Line L6 Six-Cylinder Engine, In-Line LAB Laboratory LAM Laminate LAT Latch LATL Lateral lb Pound lb ft Pound Feet Torque lb in Pound Inch Torque LBL Label LBS. FT. pounds foot LBS. IN. pounds inch LCD Liquid Crystal Display LCG Lacing LCM Lighting Control Module LD Light Duty LDCL Left Door Closed Locking LDCM Left Door Control Module LDGV Ledge LDM Lamp Driver Module Lduty Light Duty LED Light Emitting Diode LEV Low Emissions Vehicle LF Left Front LFTR Lifter LGM Lift Gate Module LGT Light LGTDNL Longitudinal LIC License LIMS Limit LIQ Liquid LK Lock LKG Locking LMD Left Mid Door LMTNG Limiting LNG Lining LNKG Linkage LNR Liner Lo Low LOC Location LOCR Locator LP Lamp LPG Liquefied Petroleum Gas (Propane) LPS Low Pressure Sensor LPTW Low Tire Pressure Warning lm Lumens LR Left Rear LRD Left Rear Door Lrn Learn Lt Left LT Light Truck, Long Term, Lead Time LTPI Low Tire Pressure Indicator LTPW Low Tire Pressure Warning LTPWS Low Tire Pressure Warning System LTR Letter LUB Lubricant LUGG Luggage LUV Louver Lvl Level LVL Level LVLG Leveling LVR Lever LWB Long Wheel Base LWR Lower M M/C Mixture Control M/CYL Master Cylinder M/FUNC Multifunction M/PORT Multiport M/T Manual Transmission M/TRNS Manual Transmission MAF Mass Air Flow MAFS Mass Air Flow Sensor MAG Magnetic MAINT Maintenance Malf Malfunction MALL Multifunction Alarm Lighting and Locking Man Manual MANIF Manifold Manufact Manufactures MAP Manifold Absolute Pressure MAPS Manifold Absolute Pressure Sensor Mar March MAS Master MAT Manifold Absolute Temperature, Manifold Air Temperature MATL Material MATLSPEC Material Specification Max Maximum MBOM Manufacturing Bill Of Materials MCHG Machining MCU Microprocessor Control Unit MD Mini Disk MDL Module MDP Manifold Differential Pressure MDX Mini Disk Changer Med Medium MEDLN Medallion Mem Memory MET Metal MFI Multiport Fuel Injection Mgmt Management mi Miles MIC Microphone Mid Midrange MIL Malfunction Indicator Lamp, Military min Minimum Min Minute MIN Mobile Identification Number MIR Mirror MIX Mixture MKR Marker mL Milliliter mm Millimeter mm3 cubic millimeter mmhg millimeters of Mercury MMM Memory Mirror Module Mod Module MOD Modulator Mon, MON Monitor MOT Motor MPG Miles per Gallon MPH Miles per Hour ms Millisecond MSEC Millisecond Msg Message MSM Memory Seat Module MST Manifold Surface Temperature MSTRE Moisture MSVA Magnetic Steering Variable Assist, Magnasteer® MT Manual Transmission/Transaxle, Mount MTG Mounting Mtr Motor MTR Meter MTRG Metering MUFF Muffler Mult Multiple Mux Multiplex(-ing, -or) MV Megavolt mV Millivolt N N Neutral N/PLT Name Plate NA Natural NAES North American Export Sales Nav Navigation Nb Niobium NC Normally Closed NDH Navigation Display Head NDL Needle NEG Negative NEU Neutral Ni Nickel NI Neutral Idle Ni-CD Nickel-Cadmium Ni-Ion Nickel-Ion battery NiMH Nickel Metal Hydride NIP Nipple NLGI National Lubricating Grease Institute N.m Newton-meter Torque NO Normally Open no. Number NOCONTAM No contamination Nov November NOx Oxides of Nitrogen NOZ Nozzle NPTC National Pipe Thread Coarse NPTF National Pipe Thread Fine NR Noise Reduction NTC Notice NOVRAM Non-Volatile Random Access Memory NV Night Vision NVRAM Non-Volatile (static) Random Access Memory O O/M Owner's Manual O2 Oxygen O2S Oxygen Sensor OAT Outside Air Temperature OBD On-Board Diagnostics OBD II On-Board Diagnostics Second Generation OBPA Off Board Programming Adapter OC Oxidation Catalytic OCC Occupant OCS Opportunity Charge Station Oct October OD Outside Diameter ODM Output Drive Module ODO Odometer OE Original Equipment OEM Original Equipment Manufacturer OG Orange OHC Overhead Camshaft ohms Ohm OL Open Loop, Out of Limits OM Owners Manual ONS OnStar ORC Oxidation Reduction Catalytic Orig Original ORN Orange ORVR On-Board Refueling Vapor Recovery OSC Oxygen Storage Capacity OSRVM Out Side Rear View Mirror OSS Output Shaft Speed Overtemp Overtemperature oz Ounce(s) P P Park P/B Power Brake P/BUT Push-button P/GR Pinion gear P/N Part Number P/S Power steering P/SEAT Passenger seat P/W Power window PA Public address PAG Polyalkylene Glycol PAIR Pulsed Air Injection Reactor PARK Parking Parms Parameters PASG Passage PASS, PSGR Passenger PASS-Key® Personalized Automotive Security System PATT Pattern PC Pressure Control PCB Printed Circuit Board PCM Powertrain Control Module PCMCIA Personal Computer Memory Card International (or Industry) Association PCS Pressure Control Solenoid PCV Positive Crankcase Ventilation PDIF Pressure Differential PDM Passenger Door Module PDS Passenger Door Switch PEB Power Electronics Bay PED Pedal Perf Performance Phn Phone PID Parameter Identification PILO Pillow PIM Power Inverter Module PIN Personal Identification Number PIT Pitman PIV Pivot PK Pink PKG Package PKT Pocket PLGR Plunger PLL Phase Locked Loop PLNM Plenum PLNT Planetary PLR Pillar PLT Plate PLTF Platform PLYR Player PM Permanent Magnet Generator PMV Pressure Modulator Valve PN Part Number PNDLM Pendulum PNK Pink PNL Panel PNP Park/Neutral Position PNT Pointer POA Pilot Operated Absolute Valve POS Positive, Position POT Potentiometer Variable Resistor PPAH Parallel Power Assist Hybrid PPL Purple PPM Parts per Million PPS Passenger Presence Sensing PREDLVY Predelivery PRES Present PRESS Pressure PRESS REG Pressure Regulator Preten Pretensioner Prev Previous PREV Preventive PRGM Program PRIM Primary PRNDL Park, Reverse, Neutral, Drive, Low PROC Process PROCD Procedure Prog Program PROGMR Programmer PROM Programmable Read Only Memory PROP Propeller PROPN Proportion PROTN Protection PROTR Protector PROTV Protective PS Power Steering PSA Power Switch Assembly PSC Power Steering Controller PSCM Power Steering Control Module, Passenger Seat Control Module, Power Seat Control Module PSD Power Sliding Door Psgr Passenger PSI Pounds per Square Inch psia Pounds per Square Inch Absolute PSIG Pounds per Square Inch Gauge PSIR Passenger Supplemental Inflatable Restraint PSIV Passive PSM Passenger Seat Module PSP Power Steering Pressure PSTN Piston pt Pint PTC Positive Temperature Coefficient PTCM Powertrain Control Module PTO Power Take-Off PU Purple PUB Pick Up Box PUBX Pickup box PUL Pulley PULDN Pull-down PW Power Windows PWM Pulse Width Modulated PWR Power PWRT Powertrain PZM Platform Zone Module Q Q/PNL Quarter Panel Q/WDO Quarter Window QDM Quad Driver Module qt Quart(s) QTR Quarter R R Reverse R/AXL Rear Axle R/CMPT Rear Compartment R/CON Remote Control R/D Rear Door R/END Rear End R/FLR Rear Floor R/FDR Rear Fender R/GR Rear Gear R/MLDG Reveal Molding R/Q Rear Quarter R/RL Roof Rail R/SEAT Rear Seat R/TOP Removable Top R/WDO Rear Window R-12 Refrigerant-12 R-134a Refrigerant-134a RAC Remote Accessory Control(ler) RAD Radiator RAM Random Access Memory, Non-permanent memory device, memory contents are lost when power is removed. Ran Random RAP Retained Accessory Power RAV Remote Activation Verification RBND Rebound RCC Rear Climate Control RCPT Receptacle RCVG Receiving RCVR Receiver RCVY Recovery RCDLR Remote Control Door Lock Receiver RD Red RDCM Right Door Control Module RDCN Reduction RDCR Reducer RDG Reading RDM Rear Door Module RDO Radio RDS Radio Display System Rec Receive Recep Receptable Recirc Recirculation Recl Recline RECL Recliner RECRG Recirculating Ref Reference REFL Reflector REFLTY Reflectivity Refrig Refrigeration REFRIG Refrigerant REG Regulator or Regulated Regen Regeneration or Regenerate REINF Reinforcement REL Release REM Remote REMAN Remanufacture REPL Replace Req Requisition REQ Request REQT Requirement RES Resistor Resist Resistance RESO Resonator RESV Reserve Resync Resynchronize RET Retainer RETR Retractor Rev Reverse REVBR Reverberator REVLDT Revalidation REX Rear Exchanger RIM Rear Integration Module RF Right Front, Radio Frequency, Roof RFA Remote Function Actuation RFI Radio Frequency Interference RFWS Right Front Wheel Speed RGTRN Registration RH Right Hand RIM Radio Interface Module, Rear Integration Module RIV Rivet RKE Remote Keyless Entry RKR Rocker RL Rail RLF Relief RLR Roller RLY Relay RMD Right Mid Door RND Round ROM Read Only Memory, Permanent memory device, memory contents are retained when power is removed. ROS Roll Over Sensor ROT Rotor RPA Rear Parking Assist RPM Revolutions per Minute Engine Speed RPO Regular Production Option RPR Repair RPRT Report RR Right Rear, Rear RRD Rear Right Door RSA Rear Seat Audio RSG Radio Speaker Grill RSR Riser RSS Road Sensing Suspension RST Restraint RSTN Restriction RSTR Restrictor RSVR Reservoir RT Right RTC Real Time Clock RTD Real Time Damping RTN Return RTT Reconfigurable Telltale RTV Room Temperature Vulcanizing Sealer RU Rust RVC Regulated Voltage Control (sometimes Controller) RVHSM Rear Vented Heated Seat Module RVL Reveal RVS Remote Vehicle Start RWAL Rear Wheel Antilock RWD Rear Wheel Drive RWS Rear Wheel Steering S s Second(s) S/ABS Shock absorber S/D Side door S/GR Steering Gear S/KNU Steering Knuckle S/LP Stop lamp S/MBR Side member S/PNL Side panel S/RL Side rail S/S Sunshade S/STR Sealing strip S/W Software SAE Society of Automotive Engineers SAF Safety SAS Steering Angle Sensor SBM Standard Body Module SC Supercharger, Sports Coupe SCAV Scavenging SCB Supercharger Bypass SCE Source SCLCM Steering Column Lock Control Module SCM Seat Control Module SCRN Screen SCTR Sector SCV Speed Controlled Volume SDL Serial Data Link SDM Sensing and Diagnostic Module SDR Sender Sec Second(s) SECD Secondary SECT Section SEL Selector SEN Sensor SEO Special Equipment Option Sep September SEP Separator Seq Sequence SEQ Sequential Ser Serial SERV Service SF Spot face SFI Sequential Multiport Fuel Injection SGM Shanghai General Motors SH Sheet SHF Shaft SHFT Shift SHK Shock SHKL Shackle SHLD Shield SHLDR Shoulder SHLF Shelf SHPG Shipping SHRD Shroud SI Side, Spark Ignition SI System International Modern Version of Metric System SIAB Side Impact Air Bag SIG Signal SIL Silencer SIR Supplemental Inflatable Restraint SIS Side Impact Sensor SK Skirt SLA Short/Long Arm Suspension SLDG Sliding SLDR Solder SLEV Sleeve SM Small SMCC Stepper Motor Cruise Control SNBR Snubber SND Sound SNFR Snuffer SO2 Sulfur Dioxide SOC Socket SOH State Of Health SOL Solenoid SOLV Solvent SP Splice Pack S/P Series/Parallel SPA Spare SPCHG Supercharger SPCR Spacer SPD Speed SPDL Spindle SPEC Specification SPECD Specified SPEEDO Speedometer SPH Splash SPHER Spherical SPI Serial Peripheral Interface SPKR Speaker SPKT Sprocket SPLG Spark plug SPLP Spot Lamp SPLR Spoiler SPLTR Splitter SPLY Supply SPO Service Parts Operations SPR Spring SPS Service Programming System, Speed Signal SPWELD Specified welds sq ft, ft2 Square Foot/Feet sq in, in2 Square Inch/Inches SR Silver SRC Service Ride Control SRI Service Reminder Indicator SRS Supplemental Restraint System SRV Servo SS Shift Solenoid, Speed Signal, Super Sport SSE Super Sport Edition SSR Super Sports Roadster SSS (S3) Speed Sensitive Steering SSV Shift Solenoid Valve ST Scan Tool, Seat STA Stationary STAB Stabilizer STAT Stator STCHG Stitching STD Standard Stdby Standby STFNR Stiffener STID Station Identification Station ID STKR Striker STL Service Transmission Lamp STNR Strainer STOR Storage STOW Stowage STPL Staple STR Strip STRG Steering STRGR Stringer STRP Strap STRPE Stripe STRTR Starter S4WD Selectable Four-Wheel Drive SUC Suction SUP Supplement SUPPR Suppressor SUPT Support SURF Surface SUSP Suspension SUV Sport Utility Vehicle SV Side view SVS Service Vehicle Soon Sw Switch SWB Short Wheel Base SWC Steering Wheel Controls Switz Switzerland SWIV Swivel SWPS Steering Wheel Position Sensor SYN Synchronizer Sync Synchronize SYS System T T&T Tilt & telescope T/BLK Terminal block T/CV Torque converter T/GA Temperature gauge T/LP Tail lamp T/PLYR Tape player T/PNL Trim panel T/SIG Turn signal T/V Throttle valve TA Traffic Announcement TAC Throttle Actuator Control TACH Tachometer TACM Throttle Actuator Control Module TAP Transmission Adaptive Pressure, Throttle Adaptive Pressure, Tapping TARP Tarpaulin TAS Trap Alert System TAV Transmission Adaptive Volume TBC Truck Body Controller TBI Throttle Body Fuel Injection TC Turbocharger, Transmission Control TCC Torque Converter Clutch TCCM Transfer Case Control Module TCM Traction Control Module, Transmission Control Module TCS Traction Control System TCSCM Transfer Case Shift Control Module TDC Top Dead Center TEL Telephone Tele Telescope TEMP Temperature TEMPL Template TENS Tension TENSR Tensioner TERM Terminal TFP Transmission Fluid Pressure TFT Transmission Fluid Temperature THD Thread THERM Thermostat THM Turbo Hydra-Matic THNR Thinner THR Thrust THROT Throttle TIM Tire Inflation Monitoring, Tire Inflation Module TIS Techline Information System TK Tank TL Tubeless, Teal TLA Tail Lamp TLSCP Telescope TMG Timing TMPRY Temporary TN Tan TOC Transmission Oil Cooler TOL Tolerance TORQ Torque TORS Torsion TP Throttle Position TPA Terminal Positive Assurance TPIM Traction Power Inverter Module TPM Tire Pressure Monitoring, Tire Pressure Monitor TQ Torque, Turquoise TR Transmission Range, Trim Trac Traction TRACT Traction TRANS Transmission Transp Transponder Transx Transaxle TRFER Transfer Trk Truck TRK Track TRLR Trailer TRUN Trunnion TSD Time speed distance TSS Turbine Shaft Speed TSTR Tester TT Tell Tail lamp, Tube type TTM Tilt & Telescope Module TUMB Tumbler TUN Tunnel TURB Turbine TURBO Turbocharger TV Throttle Valve TVRS Television and Radio Suppression TVV Thermal Vacuum Valve TWC Three Way Converter Catalytic TWR Tower Twtr Tweeter TWC+OC Three Way + Oxidation Converter Catalytic TXV Thermal Expansion Valve U U/B Underbody U/HOOD Underhood U/SEAT Underseat U/V Under vehicle UART Universal Asynchronous Receiver Transmitter UBEC Underhood Bussed Electrical Center U/H Underhood U/HEC Underhood Electrical Center U-joint Universal Joint UJT Universal joint UND Under Unlk Unlock UPR Upper UPSHFT Upshift UTD Universal Theft Deterrent UV Ultraviolet V V Volt(s), Voltage V6 Six-Cylinder Engine, V-Type V8 Eight-Cylinder Engine, V-Type Vac Vacuum VAC Vehicle Access Code VATS Vehicle Anti-Theft System VCIM Vehicle Communication Interface Mode VCM Vehicle Control Module V dif Voltage Difference VDOT Variable Displacement Orifice Tube VDV Vacuum Delay Valve vel Velocity VES Variable Effort Steering VF Vacuum Fluorescent VIO Violet VIN Vehicle Identification Number VLR Voltage Loop Reserve VMV Vacuum Modulator Valve VR Voltage Regulator V ref Voltage Reference VSES Vehicle Stability Enhancement System VSS Vehicle Speed Sensor VT Violet W w/ With W/B Wheel Base WH White WHL Wheel WHT White w/o Without WOT Wide Open Throttle W/P Water Pump W/S Windshield WSS Wheel Speed Sensor WU-OC Warm Up Oxidation Converter Catalytic WU-TWC Warm Up Three-Way Converter Catalytic X X-valve Expansion Valve Y yd Yard(s) YE Yellow YEL Yellow
Registered and Non-Registered Trademarks
Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.
A AC® ACCUTURN® ACDelco® Active Fuel Management™ Acuzinc® Airbank® Allison® AMMCO® AUTOFUSE® AUTOTRAC® B Bendix® BON-AMI® Bosch® Bose® C Catapillar® CAT® C-Quam® D Delco® Delco Bose® Delco Electronics® Delco Freedom® Delco LOC II® Delco Moraine® Delco Remy® Delco Sound® Delco Supreme® Delco Tech® DELCORE® Delphi® DEX-COOL® DEXOIL® DEXRON® DEXSTEER™ DNR® Dolby® DR® Duracell® Duraguard® Durastop® Duramax™ E Eaton Corporation® EMD® ETR® F FLO-LITE® G General Motors® GM® GM Goodwrench Service® GM Optikleen® GM Parts™ GM Pass® GM Ultralite® GMAC® Goodwrench® GTP® H Homelink™ HYDRA-MATIC® I Illumination® INSTA-TRAC® Intune® L LOCTITE™ M MAGNASTEER® Maxifuse® Metripack® Micropack® Minifuse® Mr Goodwrench® N Northstar® O OnStar® Optikleen® P PASS-KEY® PASS-KEYII® PASSLOCK™ PK3® Posidrive® Pro® Q Quad 4® R RAINSENSE™ Rapid Fire® S ScotchBrite™ Scotchguard™ Signals® Sikkens™ Soft-Ray® Solar-Ray® Stabilitrak® Sunrayce® Superlube® Syclone® T Tech 2® Techline® Teflon® Tefzel® Theft-I® Theftlock® Tiltmaster® TORX® Transjel® Transguide® Twilight Sentinel® U Ultralite® V Velcro® W Weatherpack™
Instrument Panel Compartment Door Lock Cylinder Coding
The internal lock cylinder only uses 4 of the 8 cut positions, 5-8. The tumbler positions are on both sides, are not self-retaining, and are not snap in.
- Hold the instrument panel (I/P) cylinder assembly (4) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up. This side of the cylinder uses left tumbler.
- Insert the tumbler spring (6) into each of the 2 spring pockets of the cylinder assembly. This side uses left tumblers.
- The first tumbler (5) to be loaded (closest to the head of the cylinder) will be the fifth key cut position, which is the fifth number in the key code. Install the tumbler in the slot over the spring. Install the remaining tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Rotate the cylinder assembly. Insert the tumbler spring (6) into each of the spring pockets of the cylinder assembly. This side uses right tumblers.
- The first tumbler (5) to be loaded will be the sixth key cut position, the sixth number in the key code. Install the first tumbler in the slot over the spring. Install the remaining tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
- Insert the sleeve (3) into the cylinder, the inner sleeve slot must be oriented to the head cylinder side. Rotate the sleeve until the slot match with the tab.
- Insert the retainer spring (2) into the pocket and the tumbler retainer (1) over the spring. Make sure the tumbler retainer is properly seated and cannot pull out.
- Lightly lubricate the outside surface in the tumbler area of the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
- When the key is removed, the lock should stay together.
- Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
- Verify the key position for inserting the lock into the I/P compartment door.
Fig. 8: Identifying Right & Left Tumblers
Courtesy of GENERAL MOTORS CORP.
NOTE: All lock cylinders for side milled keys have right and left tumblers. The location of the tooth of the tumbler determines whether it is right of left. Illustrations in this procedure show the right tumblers on the top and the left tumblers on the bottom. All tumblers are marked 1R, 1L, 2R, or 2L. The number being cut depth and the letter meaning right or left.
Front Side Door Lock Cylinder Coding (Free Wheeling)
Special Tools
BO-49753: Assembly Tool
Fig. 9: Door Lock Cylinder Components (Free Wheeling)
Courtesy of GENERAL MOTORS CORP.
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.
- Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
- Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
- Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
- Insert the tumbler springs into the 4 spring pockets.
- The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
- Insert the sleeve (4) onto the cylinder assembly.
- Insert the clutch (5) and driver (6) onto the cylinder (1).
- Load the cylinder into the BO-49753: assembly tool so that the clutch (1) indexes with the notch in the opening of the tool (2).
- Load the assembly tool with the lock cylinder into a vice and tighten the vice ONLY enough to hold the tool and lock the cylinder in place.
- Insert the roll pin (7) into the driver (6) and install it using a 1/16 inch pin punch.
- Insert the buffer (8) in the case (9), verify the buffer is properly seated.
- Install the free wheel pin (11) in the sleeve (4) and clutch (5) and insert the assembly into the case (9).
- With the lock cylinder assembly installed in the case (9), install the retainer (10) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (10).
- Insert the key into the lock and function the lock to check for proper assembly and smooth operation.
NOTE: All lock cylinders for side milled keys have right and left tumblers. The location of the tooth of the tumbler determines whether it is right of left. Illustrations in this procedure show the right tumblers on the top and the left tumblers on the bottom. All tumblers are marked 1R, 1L, 2R, or 2L. The number being cut depth and the letter meaning right or left.
Fig. 10: Loading Cylinder Into Special Tool
Courtesy of GENERAL MOTORS CORP.
Fig. 11: Loading Assembly Tool Into Vice
Courtesy of GENERAL MOTORS CORP.
Fig. 12: Door Lock Cylinder Components
Courtesy of GENERAL MOTORS CORP.
Front Side Door Lock Cylinder Coding (Non Free Wheeling)
Fig. 13: Door Lock Cylinder Components (Non Free Wheeling)
Courtesy of GENERAL MOTORS CORP.
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.
- Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
- Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
- Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
- Insert the tumbler springs into the 4 spring pockets.
- The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
- Insert the sleeve (4) onto the cylinder assembly.
- Insert the assembly into the case (5).
- With the lock cylinder assembly installed in the case (5), install the retainer (6) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (6).
- Insert the key into the lock and function the lock to check for proper assembly and smooth operation.
NOTE: All lock cylinders for side milled keys have right and left tumblers. The location of the tooth of the tumbler determines whether it is right of left. Illustrations in this procedure show the right tumblers on the top and the left tumblers on the bottom. All tumblers are marked 1R, 1L, 2R, or 2L. The number being cut depth and the letter meaning right or left.
Fig. 14: Door Lock Cylinder Components (Non Free Wheeling)
Courtesy of GENERAL MOTORS CORP.
Lock Cylinder Coding - Ignition
Fig. 15: Ignition Lock Cylinder Components
Courtesy of GENERAL MOTORS CORP.
The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.
- Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
- Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
- The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
- The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
- With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
- Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
- When the key is removed, the lock should stay together.
- Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
- Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
- Verify the key position for inserting the lock into the column.
NOTE: All lock cylinders for side milled keys have right and left tumblers. The location of the tooth of the tumbler determines whether it is right of left. Illustrations in this procedure show the right tumblers on the top and the left tumblers on the bottom. All tumblers are marked 1R, 1L, 2R, or 2L. The number being cut depth and the letter meaning right or left.
Rear Compartment Lid Lock Cylinder Coding
The door lock cylinder uses 8 of the 8 cut positions, 1-8. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.
- Hold the cylinder (5) so the side with the 4 tumbler spring pockets nearest the cylinder head faces up. This side uses left tumblers.
- Insert the tumbler springs (8) into the 4 spring pockets.
- Install the tumbler (6) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Turn the cylinder so the opposite side spring pockets faces up. This side uses the right tumbler.
- Insert the tumbler springs into the 4 spring pockets.
- The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
- Install 2 springs (4) into the 2 spring pockets in the head of the lock cylinder.
- Holding the tumblers snap the shutter assembly (3) onto the cylinder.
- Insert the cylinder into the case assembly (7) and install the cap (2) and the gasket double (1) around the cap.
- Add the torsion spring (9).
- Insert the rod clip (11) in the lever (10) and place it in the cylinder assembly.
- Insert the E-clip (12) to securely hold the lever to the cylinder.
- Insert the key into the lock and rotate it to check for proper assembly and smooth operation.
Fig. 16: Rear Compartment Lid Lock Cylinder Components
Courtesy of GENERAL MOTORS CORP.
NOTE: All lock cylinders for side milled keys have right and left tumblers. The location of the tooth of the tumbler determines whether it is right of left. Illustrations in this procedure show the right tumblers on the top and the left tumblers on the bottom. All tumblers are marked 1R, 1L, 2R, or 2L. The number being cut depth and the letter meaning right or left.
Lifting and Jacking the Vehicle
Fig. 17: Lifting Vehicle
Courtesy of GENERAL MOTORS CORP.
WARNING: To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
WARNING: To avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
CAUTION: Perform the following steps before beginning any vehicle lifting or jacking procedure:
Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents.
Vehicle Lifting - Frame Contact Lift
Front Lift Pads
When lifting the vehicle with a frame-contact lift, place the front lift pads on the front lower brackets, inboard of the rocker pinch weld flange and outboard of the front frame rail, at the torque box location, as shown.
Rear Lift Pads
When lifting the vehicle with a frame-contact lift, place the rear lift pads on the rear frame rail, at the torque box location, as shown.
Vehicle Jacking
CAUTION: When you are jacking the vehicle at the front locations, be certain that the jack or the jack lift pad does not contact the front fascia, front fascia air dam, or the front fenders. If such contact occurs, vehicle damage may result. When jacking at selected front locations additional clearance may be required for the jacking points.
NOTE: When you are lifting a vehicle with a service jack, block the wheels at the opposite end from which you are lifting. Use jack stands to provide additional support.
Front of Vehicle
When using a service jack under the front of the vehicle use one of the following locations:
- Place the service jack pad in the same location as shown for the front lift pads.
- Under the front frame crossmember, as shown.
Rear of Vehicle
NOTE: Place jackstands ONLY under strong and stable vehicle structures.
When using a service jack under the rear of the vehicle place the jack pad on the rocker panel flange, at the torque box location, as shown.